Monitoring of tool wear and surface roughness in end-milling for intelligent machining

Sarhan, A.A.D. and El-Zahry, R.M. (2011) Monitoring of tool wear and surface roughness in end-milling for intelligent machining. International Journal of the Physical Sciences, 6 (10). pp. 2380-2392. ISSN 1992-1950, DOI

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Recently, cutting tool and product quality management in intelligent machining has been implemented by automated tool and quality monitoring and control systems. These systems utilize born features recognized in indirect signals, which reflect, on-line, the tool and quality conditions. In this research work, study was carried out to analyze the dynamic cutting signals of the end-milling process, in order to establish a force based model extracted from these signals, to monitor the end milling tool flank wear and workpiece surface roughness for intelligent machining. Experimental tests in end milling operations are carried out as a case study to verify the results of the proposed force model. The results showed that the proposed force model is an applicable method to predict the tool wear and surface roughness in end milling.

Item Type: Article
Uncontrolled Keywords: End-milling; Cutting; Forces; Monitoring; Intelligent-machining; Surface roughness; Tool wear
Subjects: T Technology > TJ Mechanical engineering and machinery
Divisions: Faculty of Engineering
Depositing User: Ms. Juhaida Abd Rahim
Date Deposited: 16 Dec 2015 01:07
Last Modified: 16 Dec 2015 01:07

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