Control of polystyrene batch reactors using neural network based model predictive control (NNMPC): an experimental investigation

Hosen, M.A. and Hussain, Mohd Azlan and Mjalli, F.S. (2011) Control of polystyrene batch reactors using neural network based model predictive control (NNMPC): an experimental investigation. Control Engineering Practice, 19 (5). pp. 454-467. ISSN 0967-0661, DOI https://doi.org/10.1016/j.conengprac.2011.01.007.

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Abstract

Controlling batch polymerization reactors imposes great operational difficulties due to the complex reaction kinetics, inherent process nonlinearities and the continuous demand for running these reactors at varying operating conditions needed to produce different polymer grades. Model predictive control (MPC) has become the leading technology of advanced nonlinear control adopted for such chemical process industries. The usual practice for operating polymerization reactors is to optimize the reactor temperature profile since the end use properties of the product polymer depend highly on temperature. This is because the end use properties of the product polymer depend highly on temperature. The reactor is then run to track the optimized temperature set-point profile. In this work, a neural network-model predictive control (NN-MPC) algorithm was implemented to control the temperature of a polystyrene (PS) batch reactors and the controller set-point tracking and load rejection performance was investigated. In this approach, a neural network model is trained to predict the future process response over the specified horizon. The predictions are passed to a numerical optimization routine which attempts to minimize a specified cost function to calculate a suitable control signal at each sample instant. The performance results of the NN-MPC were compared with a conventional PID controller. Based on the experimental results, it is concluded that the NN-MPC performance is superior to the conventional PID controller especially during process startup. The NN-MPC resulted in smoother controller moves and less variability. © 2011 Elsev

Item Type: Article
Funders: UNSPECIFIED
Additional Information: 765YC Times Cited:3 Cited References Count:61
Uncontrolled Keywords: Batch reactor, Model predictive control (MPC), Neural network based model predictive control (NN-MPC), Polymerization reactor, Polystyrene, Batch polymerization reactors, Chemical process industry, Continuous demand, Control signal, End-use properties, Experimental investigations, Leading technology, Load rejections, Neural network model, Non linear control, Non-Linearity, Numerical optimizations, Operating condition, PID controllers, Polymer grade, Polymerization reactors, Process response, Reactor temperatures, Set-point, Set-point tracking, Batch reactors, Chemical industry, Controllers, Electric control equipment, Model predictive control, Neural networks, Optimization, Polymerization, Polymers, Polystyrenes, Proportional control systems, Reaction kinetics, Temperature control, Two term control systems, Predictive control systems.
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
T Technology > TP Chemical technology
Divisions: Faculty of Engineering
Depositing User: Mr Jenal S
Date Deposited: 10 Jul 2013 01:12
Last Modified: 10 Feb 2021 03:50
URI: http://eprints.um.edu.my/id/eprint/7017

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