Study of the wear behaviour of Al–4.5% Cu–3.4% Fe in situ composite: Effect of thermal and mechanical processing

Ahmed, Shafaat and Haseeb, A.S. Md. Abdul and Kurny, A.S.W. (2007) Study of the wear behaviour of Al–4.5% Cu–3.4% Fe in situ composite: Effect of thermal and mechanical processing. Journal of Materials Processing Technology, 182 (1-3). pp. 327-332. ISSN 0924-0136, DOI https://doi.org/10.1016/j.jmatprotec.2006.08.009.

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Official URL: https://doi.org/10.1016/j.jmatprotec.2006.08.009

Abstract

Al-Cu-based MMCs reinforced by Al-Fe intermetallics are investigated for their wear behaviour. The composite (Al-4.5 mass Cu-3.4 mass Fe) was produced by solidification processing where the Al-Fe-based intermetallic formed in situ in a matrix of mainly Al-Cu alloy. The effects of thermal and mechanical processing, viz., as-cast condition, solution treatment, aging and hot rolling on the wear behaviour of the composites were examined. The composites were characterized by optical microscopy, SEM, microhardness measurements and X-ray diffraction. The wear behaviour of the composites was studied in a pin-on-disc type wear apparatus. The as-cast in situ composite exhibited the highest wear rate. The wear rate of the (cast + solution treated + aged) composite was about 4.5 times and that of the (rolled + solution treated + aged) composite about 9.5 times lower than the wear rate of the as-cast composite. Hot-rolling + solution treatment + ageing of the MMC was found to yield the lowest wear rate among all processing conditions investigated. Worn surface revealed that mainly abrasive wear took place in all cases. The extent of abrasive wear was largest in the as-cast MMC as evidenced by deep groves on the worn surface as well as by the highest weight loss. Dark patches of presumably transfer layer were found in some cases, particularly on the (rolled + solution treated + aged) samples. Attempt has been made to relate the wear behaviour of the in situ MMC to their microstructures and to the microhardness, of the matrix and the reinforcing phase. (c) 2006 Published by Elsevier B.V.

Item Type: Article
Funders: UNSPECIFIED
Additional Information: Ahmed, Shafaat Haseeb, A. S. M. A. Kurny, A. S. W.
Uncontrolled Keywords: Al–Cu–Fe in situ composite; Wear; Thermal and mechanical processing
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
Divisions: Faculty of Engineering
Depositing User: Mr. Mohammed Salim Abd Rahman
Date Deposited: 18 Apr 2013 00:20
Last Modified: 16 Oct 2018 05:00
URI: http://eprints.um.edu.my/id/eprint/5760

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