Recycling Bayer and sintering red muds in brick production: A review

Xiao, Yu-jia and Tiong, Michelle and Mo, Kim Hung and Guo, Ming-zhi and Ling, Tung-chai (2022) Recycling Bayer and sintering red muds in brick production: A review. Journal of Zhejiang University-SCIENCE A, 23 (5). pp. 335-357. ISSN 1673-565X, DOI https://doi.org/10.1631/jzus.A2100476.

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Abstract

Red mud (RM) is a solid waste generated from the extraction of alumina from bauxite. It is estimated that more than 1.5 billion tonnes of RM are produced annually worldwide. Stockpiling and landfilling of RM is toxic for the environment due to the presence of high quantities of alkali-generating minerals and metal ions. The high cost of RM treatment and limited land availability encourage the recycling and reuse of RM as construction materials. In many developing countries, brick remains the ubiquitous building material. Thus, it is reasonable to use brick as a medium to accommodate a large amount of RM. In this review, the properties of RM are analyzed and their applications in bricks are discussed. Two common types of RM, namely Bayer red mud (BRM) and sintering red mud (SRM), are introduced along with the methods to produce bricks from them through firing, cementing, and geopolymerization. High alkaline-based BRM is particularly useful as a raw material to produce fired brick and geopolymer brick, whereas SRM, which contains more dicalcium silicate (C2S) and some cementitious phases, can be favorably used to produce cementing brick. RM geopolymer brick normally has more strength (up to 51 MPa) than fired and cementing bricks, and good durability (no efflorescence) with low energy consumption and CO2 emissions. Finally, several solutions have been suggested to resolve the issue of the radioactivity of RM brick, and strict regulation of its application has been imposed in some countries, such as China.

Item Type: Article
Funders: Hunan Provincial Program for Innovative Talents of Excellent Postdoctoral Fellow, China (Grant No: 2020RC2031)
Uncontrolled Keywords: Bauxite residue; Red mud (RM); Firing brick; Cementing brick; Geopolymer brick; Construction materials
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
Divisions: Faculty of Engineering > Department of Civil Engineering
Depositing User: Ms. Juhaida Abd Rahim
Date Deposited: 13 Oct 2023 06:07
Last Modified: 13 Oct 2023 06:07
URI: http://eprints.um.edu.my/id/eprint/42249

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