Investigation of tool wear and surface finish by analyzing vibration signals in turning assab-705 steel

Bhuiyan, M.S.H. and Choudhury, I.A. (2015) Investigation of tool wear and surface finish by analyzing vibration signals in turning assab-705 steel. Machining Science and Technology, 19 (2). pp. 236-261. ISSN 1091-0344

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Abstract

Various occurrences in machining influence the machining dynamics and thus produce vibration in the cutting tool-workpiece arrangement. In this investigation, with tri-axial accelerometer mounted on the tool-holder in turning ASSAB-705 steel, vibration signals have been captured with and without cutting. The nature of vibrations arising in the cutting tool at different cutting conditions has been investigated. It has been observed that the RMS amplitude of vibration along all three axes for the increasing cutting speed was mixed in nature; however, an increasing trend was noticed in the vibrations along the feed, V-x and radial, V-y directions. The vibration along the main cutting direction, V-z was mixed, initiated by large vibration and then decreased until a particular cutting speed was reached and finally increased steadily. The feed vibration component, V-x has a similar response to the change of the workpiece surface roughness, while the other two components, V-y and V-z have the more coherent response to the rate of flank wear progression throughout the tool life. The natural frequency of different machine parts vibration has been found to be within the band of 0Hz - 4.2kHz, whereas the frequencies of different occurrences in turning varied between 98Hz and 42kHz.

Item Type: Article
Additional Information: ISI Document Delivery No.: CH4ZF Times Cited: 0 Cited Reference Count: 30 Cited References: Abu-Mahfouz I, 2003, INT J MACH TOOL MANU, V43, P707, DOI 10.1016/S0890-6955(03)00023-3 Alonso FJ, 2008, MECH SYST SIGNAL PR, V22, P735, DOI 10.1016/j.ymssp.2007.09.012 Bhuiyan MSH, 2012, INT J ADV MANUF TECH, V61, P465, DOI 10.1007/s00170-011-3722-7 Bhuiyan MSH, 2012, INT J MACH TOOL MANU, V58, P19, DOI 10.1016/j.ijmachtools.2012.02.001 BONIFACIO MER, 1994, WEAR, V173, P137, DOI 10.1016/0043-1648(94)90266-6 Chen SL, 2000, INT J MACH TOOL MANU, V40, P381, DOI 10.1016/S0890-6955(99)00066-8 Desforges X, 2011, ROBOT CIM-INT MANUF, V27, P963, DOI 10.1016/j.rcim.2011.03.004 Ebersbach S, 2008, EXPERT SYST APPL, V34, P291, DOI 10.1016/j.eswa.2006.09.029 Gaitonde VN, 2012, MACH SCI TECHNOL, V16, P304, DOI 10.1080/10910344.2012.673976 Ghani AK, 2002, J MATER PROCESS TECH, V127, P17, DOI 10.1016/S0924-0136(02)00092-4 Ghoshal B, 2013, INT J MACH TOOL MANU, V64, P49, DOI 10.1016/j.ijmachtools.2012.07.014 Isbilir O, 2013, MACH SCI TECHNOL, V17, P380, DOI 10.1080/10910344.2013.806098 Kalvoda T, 2010, SENSOR ACTUAT A-PHYS, V161, P39, DOI 10.1016/j.sna.2010.05.032 Kamely M.A., 2011, WORLD ACAD SCI ENG T, P903 Karandikar JM, 2013, MACH SCI TECHNOL, V17, P410, DOI 10.1080/10910344.2013.806103 Keturakis G, 2010, MATER SCI-MEDZG, V16, P205 Kumar J, 2013, MACH SCI TECHNOL, V17, P325, DOI 10.1080/10910344.2013.806093 Li AH, 2013, MACH SCI TECHNOL, V17, P464, DOI 10.1080/10910344.2013.806180 Loutas TH, 2011, MECH SYST SIGNAL PR, V25, P1339, DOI 10.1016/j.ymssp.2010.11.007 Niu QL, 2013, MACH SCI TECHNOL, V17, P483, DOI 10.1080/10910344.2013.806184 Obikawa T, 2004, INT J MACH TOOL MANU, V44, P1311, DOI 10.1016/j.ijmachtools.2004.04.021 Peng ZK, 2004, MECH SYST SIGNAL PR, V18, P199, DOI 10.1016/S0888-3270(03)00075-X Qin F, 2009, WEAR, V267, P991, DOI 10.1016/j.wear.2008.12.065 Quintana G, 2011, INT J MACH TOOL MANU, V51, P363, DOI 10.1016/j.ijmachtools.2011.01.001 Reddy TVS, 2009, MACH SCI TECHNOL, V13, P269, DOI 10.1080/10910340902979754 Scheffer C., 1999, MONITORING TOOL WEAR Tabatabaei SMK, 2013, J MATER PROCESS TECH, V213, P418, DOI 10.1016/j.jmatprotec.2012.09.018 Toh CK, 2005, J MATER PROCESS TECH, V167, P110, DOI 10.1016/j.jmatprotec.2004.10.004 Xiao WR, 2014, INT J MACH TOOL MANU, V77, P27, DOI 10.1016/j.ijmachtools.2013.10.009 Zhu DH, 2013, INT J MACH TOOL MANU, V64, P60, DOI 10.1016/j.ijmachtools.2012.08.001 Bhuiyan, Md Sayem Hossain Choudhury, Imtiaz Ahmed Engineering, Faculty /I-7935-2015 Engineering, Faculty /0000-0002-4848-7052 University of Malaya UM.C/HIR/MOHE/ENG/28 (D000028-16001); UMRG RG028/09AET The authors would like to thank the University of Malaya for providing the funds under grants no: UM.C/HIR/MOHE/ENG/28 (D000028-16001) and UMRG (RG028/09AET) to carry out this research work. 0 TAYLOR & FRANCIS INC PHILADELPHIA MACH SCI TECHNOL
Uncontrolled Keywords: Tool wear, vibration, frequency analysis, chip formation, surface, roughness, NEURAL-NETWORK, LIFE, ROUGHNESS, INSERTS,
Subjects: T Technology > T Technology (General)
T Technology > TJ Mechanical engineering and machinery
Divisions: Faculty of Engineering
Depositing User: Mr Jenal S
Date Deposited: 03 Mar 2016 01:14
Last Modified: 03 Mar 2016 01:14
URI: http://eprints.um.edu.my/id/eprint/15669

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