Effect of support structure design toward residual stress of part build using selective laser melting

Sulaiman, M. R. and Yusof, F. (2023) Effect of support structure design toward residual stress of part build using selective laser melting. Materialwissenschaft und Werkstofftechnik, 54 (9). pp. 1138-1147. ISSN 0933-5137, DOI https://doi.org/10.1002/mawe.202200322.

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Abstract

Selective laser melting process required post-processing of support structure and it is compulsory to use it at overhanging part. There is certain condition where support structure cannot be remove using wire cut machine because of limited access to part and need to be remove manually. This is where the removability of support structure plays important role because support structure needed to be design so that it can be easily remove using manual way. In addition, when comparing contour type of support structure with the most commonly use block type of support structure it shows that contour type is easier to be remove. Furthermore, no research has been done on optimizing the contour type of support structure. A research experiment is conducted in this work to optimize the parameter of contour support structure which is contour offset, teeth height, teeth top length and teeth base length. The result indicates amount of residual stress and the time required for support removal are significantly influenced by contour offset, while all parameters are significant for support volume. The optimum parameter to get low residual stress is contour offset is 0.6 mm, teeth height is 1.4 mm, teeth top length is 0.75 mm and teeth base length is 1.55 mm. Support structure in metal additive manufacturing is regularly massive and require extra time for removal during post-processing. In this research the focus is to find the optimum design of contour support structure which can prevent deformation of the resulting print part with low volume of material used and easy to be remove during post processing.image

Item Type: Article
Funders: Ministry of Education [Grant No: FRGS/1/2022/TK10/UM/02/6]
Uncontrolled Keywords: Additive manufacturing; Contour support; Deformation; Residual stress; Selective laser melting; Taguchi; Additive Fertigung; Deformation; Eigenspannungen; Kontourunterstutzung; selektives Laserstrahlschmelzen
Subjects: Q Science > Q Science (General)
Divisions: Faculty of Engineering > Department of Mechanical Engineering
Depositing User: Ms. Juhaida Abd Rahim
Date Deposited: 01 Nov 2025 13:05
Last Modified: 01 Nov 2025 13:05
URI: http://eprints.um.edu.my/id/eprint/48647

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